40 Channel EV Traction Battery Testing and Repair System

Item No.: DSF2010-40
Input Power: AC200V~245V50/60HZ
Applicable Batteries: Lead-acid/Li-ion / Polymer / NiMH / NiCd batteries
Con-Voltage Range: 2V-20V
Current Output: 0.5A-10A
Operation Method: Online
Communication Port: LAN
Channel No.: 40 channels
Description
DSF2010-40 is suitable for capacity testing, charge and discharge characteristic testing, capacity grading and matching, balance charge and discharge maintenance, internal resistance testing of various batteries of Lead-acid, Lithium-ion, Polymer, Nickel-Metal Hydride, and Nickel-Chromium. DSF2010 isolation detection technology can determine the location of the defective modules without disassembling the battery pack, then replace it. It can balance charge and discharge the unbalanced battery pack to balance the battery and restore the battery pack to normal balance. 

The device is integrated with Battery Temperature Monitoring System, work step switching and charging stop can be realized by setting the temperature to ensure accurate and safe battery testing & maintenance with unattended.


DSF2010-40 can perform one-time efficient and accurate testing and maintenance of battery packs within 40 modules or 40 strings at the same time. It is an ideal tool for testing and repairing batteries in electric vehicles and hybrid vehicles which is widely used for battery performance testing, maintenance, regeneration, pack assembling, pack rebuilding in automobile service industry.
 

               
 
DSF2010-40
 


Applicable Batteries:  
Lead-acid/Li-Ion/polymer/Ni-MH/Ni-Cd Batteries, etc.
 


Features:
• Each channel is equipped with a dedicated processor to ensure a perfect level of capacity calculation, timing, voltage and current control.
• All channel is under isolated test, it can directly test the cells of the battery pack.
• Independent heat source channel, temperature control and speed regulation fan.
• The LED light indicates the running status, testing status, matching status, alarm status.
• Fully compatibility with the batteries of Lead-acid, Li-ion, Polymer, Ni-MH, NiCad, and so on.
• Online test between computer and device, the setting and result is particular and plentiful,
• With the work steps of Constant Current Discharge, Constant Power Discharge, Constant Resistance Discharge, Constant Current Charge, Constant Voltage Charge, Constant Current & Voltage Charge, Internal Resistance Test and Idle, etc.
• Work step automatically switching.
• The charge and discharge parameters can be customized.
• The matching can be processed, the test results can be matched according to the customized standard, and it can mark and display on the device. 
• Battery anti-reverse connection protection and alarm.

• The recording function of the test process.
• With 3 Y-axis (voltage, current, capacity) and a time axis curve drawing ability, and data report function. 
• The color of the test status bar is customized, which makes it easy to check the test status of all devices when the number of tests is large.
• Isolation channel battery temperature monitoring system, 
work step switching and charging stop can be realized by setting the temperature to ensure accurate and safe battery testing & maintenance with unattended.


Application Cases:
 






















TechnicalSpecification:
Model No.: DTSF2010-40
Input Voltage: AC 220V± 10% 50Hz/60Hz
Input Power: No-load 100W, full load 1920W
Voltage
 
 
Charge Constant Voltage Range: 2 V – 20 V adjustable
Discharge Cut-off Voltage Range: 2 V – 20 V adjustable
Tolerance: ± 0.02 V
Current
 
 
 
Charge Current: 0.05 A – 10 A Adjustable
Discharge Current: 0.05 A – 10 A Adjustable
Charge Cut-off Current: 0.05A – 5 A
Tolerance: ± 0.02 A
Power Max. Output Power (Single Channel) 230 W
Data Recording
 
 
Data Recording Conditions
 
 
Time interval
Voltage interval
Current interval
Charge
 
 
 
Charge Modes:
 
 
Constant current charge
Constant voltage charge
Constant current & voltage charge
Charge Cut-off Conditions: Voltage, Current, Time, Capacity, -△V. Temperature
Discharge
 
 
 
Discharge Modes:
 
 
Constant current discharge
Constant power discharge
Constant resistance discharge
Discharge Cut-off Conditions: Voltage, current, time, capacity
Cycle Cycle Index: 1-9999times
Protection
 
 
 
 
Power-down protection
Reverse connection
Over-temperature protection
Over-voltage protection
Short-circuit protection
IP Grade IP20
Channel Control Mode Independent control
High Voltage Insulation Between Channels AC1000V/2min Normal
Voltage & Current Test Sampling Four-core wires connection
Noise < 76 dB
Host Computer Communication Method based on TCP/IP protocol
Test Report Output Method Excel
Server Disk Configuration >100GB
Server Operation System Windows XP, Windows 7/8/10
Communication Port LAN
   
Equipment Work Ambient Conditions
Operation Ambient Temperature 0 ℃ - 40 ℃
Storage Temperature -10 ℃ - 50 ℃
Operation Ambient Humidity  70 % RH (No condensation)
Storage Ambient Humidity  80 % RH (No condensation)

Illustrations:
 
 


Produce Size 80*50*146 cm(L*W*H)

Weight::                 185 kgs



Software Interfaces

Main Interfaces


List Display


Work Step Setting


Match Conditions Setting


Single Channel Data Analysis


Multiple Channel Data Analysis and Comparison


Test Data Exporting



Device Connection Diagram:




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